3.1 Current U.S. Side Impact Standard

On October 30, 1970, the Federal Motor Vehicle Safety Standards (FMVSS) were modified by the addition of Standard 214; Side Impact Strength - Passenger Cars [3]. The standard went into effect on January 1, 1973. The purpose of the standard was to enhance side door strength to minimize the safety hazards caused by intrusion into the passenger compartment during a side impact. The test procedure required "quasi-static" loading applied by a rigid steel cylinder or semicylinder. Intermediate and peak crush force limits were established. This "quasi-static" requirement was extended to trucks, buses, and multipurpose passenger vehicles with a gross vehicle weight rating (GVWR) below 4,535 kg (10,000 lbs), effective September 1, 1993 [4]. The agency's 1982 evaluation of this "quasi-static" requirement indicated that the standard was effective in side impacts of single vehicles into fixed objects but provided little benefit for occupants in vehicle-to-vehicle collisions.

On October 30, 1990, a final rule was published adding a dynamic impact requirement for passenger cars to FMVSS 214; Side Impact Protection [5] to address fatalities and injuries in vehicle-to-vehicle collisions. The requirement was phased-in such that all passenger cars made after September 1, 1996, had to comply. Subsequent to this action, a final rule was published requiring all trucks, buses, and multipurpose passenger vehicles under 2,721 kg (6000 lbs) to meet the same dynamic impact requirement by September 1, 1998 [6].

The dynamic test procedure focused on the measurement of anthropomorphic test dummy acceleration responses that have been correlated with occupant injuries. A schematic of the test configuration is shown in Figure 1. The dynamic test simulates the 90 degree impact of a striking vehicle traveling 48.3 kph (30 mph) into a target (test) vehicle traveling 24.2 kph (15 mph). This is achieved by a moving deformable barrier (MDB), with all wheels rotated 27 degrees (crab angle) from the longitudinal axis, impacting a stationary test vehicle with a 54 kph (33.5 mph) closing speed. For a typical passenger car, the left edge of the MDB is 940 mm (37 in.) forward of the mid point of the struck vehicle wheel base. The MDB has a total mass of 1367 kg (3015 lbs). The aluminum honeycomb of the barrier face is specified by design. The bottom edge of the MDB is 280 mm (11 in.) from the ground. The protruding portion of the barrier simulating a bumper is 330 mm (13 in.) from the ground.


Figure 1 - FMVSS 214 Side Impact Test Configuration. Linear dimensions are in inches, where 1 in. = 25.4 mm.

The dimensions and material characteristics of the MDB face are shown in Figure 2. This was initially derived from the weights of passenger cars and lights trucks in the U.S. fleet with a adjustment made assuming a downward trend in vehicle mass due to fuel economy needs [7, pg IIIA-6].


Figure 2 - FMVSS 214 Side Impact Deformable barrier Face. Linear dimensions are in inches, where 1 in. = 25.4 mm.

Side Impact Dummies (SID) are placed in front and rear occupant positions on the side of the vehicle which is being struck. The instrumented dummies must exhibit rib, spine and pelvic accelerations below specified thresholds in order to pass the test. The rib and spine accelerations are combined into a single metric called the Thoracic Trauma Index (TTI(d)) which has an 85g limit for 4-door vehicles and a 90g limit for 2-door vehicles. The pelvic acceleration has a 130g limit.

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